Enhancing Safety and Security in Oil and Gas Fields

  • Location

    India

  • India End User

    Pipe Manufacturer

  • Cameras Installed

    100+

  • Industry

    Metallics

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Problem:

A leading Oil and Gas manufacturing from Eastern Europe was reporting a number of safety security related problems in the gas fields and plants in multiple locations. Among these problems chiefly concerning were a number of industrial accidents and occupational injuries suffered by workers. Upon closer inspection, the problem seemed more complex, including, in certain cases, workers reporting intentional injuries, so that they can get paid by the insurance companies. Other than this, non-use of PPTs and other safety equipment violation was resulting in heavy penalty and fines being levied by the auditing authorities and inspection bodies.

Solution:

The solution powered by the Logic Lens platform was devised along 3 vectors:

  • Hazardous Area Control.
    Certain critical areas were designated as “hazardous and restricted” areas as per the operational and business requirements. These areas were covered by more than 100 cameras of varying tilt and zoom capabilities, to identify and execute control of people entering and leaving specially designated areas. Depending on the access requirements, alerts were generated in real time, sent to supervisors as dictated by SOP defined by business owners.
  • Control of Technological Operations
    A great degree of control resulting from real-time monitoring of employees’ location
    And construction of reports on violations, based on the schedules of the presence / absence
    of certain employees on the site, was implemented via the logic lens platform. This solution was a combination of cameras, IOT devices and sensors chained in specific order of operation.

Results:

The unique solution implemented using a combination of various factors like software (Logic Lens), server (cloud/on-premise/edge), camera (IP camera with IR illumination), and integration with an IoT platform that collected data from sensors, machine tools, PLCs, was operational for 90 days through a rapid pilot, followed by final deployment once the results stabilized. The business outcomes included:

100% Compliance with Safety Protocols: The implementation led to full compliance with the rules and regulations for safety-related equipment and protocols.
Reduction in Workplace Injuries: The number of injuries at work was reduced by 20%.
Savings from Reduced Intentional Injuries: The reduction of intentional injuries resulted in savings of approximately 100K USD per month for the company.

This comprehensive solution not only enhanced safety and security across the gas fields and plants but also contributed significantly to the company’s bottom line by reducing injuries and

Address

Aerialogy Private Limited, Zioks ,Godrej Genesis Building - Level 11 Block EP & GP, opp. to Syndicate Bank, Sector V, Kolkata, West Bengal 700091

WeWorkHebbal, 9th floor, RMZ Latitude Commercial, Bellary Road Hebbal, Near Godrej Apt, Bangalore, KA 560024

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info@starinco.com

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03345059043 +91 9635637444
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